September 03, 2010

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At home on race track and road

Motorsport is the ultimate and most demanding test bed for manufacturers to ceaselessly test new technologies and transfer them to road machines. But how closely are race machines related to their road brethren?
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 “There are only three sports: bullfighting, motor racing, and mountaineering; all the rest are merely games,” once said Ernest ‘Papa’ Hemingway.

To all of us, and I suspect you too since you’re reading this, motorsport is the ultimate high; the sight of cars going sideways, of pulling gravity defying jumps gets our adrenaline pumping like nothing else. But let us not forget that the high octane world of motorsport is also a tailor-made avenue for  manufacturers to gauge fruits of their R&D.

In all probability it might comes as a shock to our home grown automobile manufacturers (for who sports starts and ends with cricket) but the truth is that the cars and bikes of tomorrow have roots in the machines whizzing across race tracks, rally routes and desert sands today. Besides the R&D aspect, motorsport is also ideal arena for manufacturers to build their reputations, image and identity and to  set themselves apart from the competition. A prime example is Subaru, which before the World Rally program was just another Japanese manufacturer putting out quirky and reliable cars. On entering rallying, Subaru came to be known for its boxer engine and four-wheel drivetrain while the vibrant 555 ciggie livery on the blue Impreza going flat-out over a crest is an image indelibly imprinted on my mind.

Be it WTCC, MotoGP, F1, WRC or rally raids, motorsport provides an ideal environment to develop and test vehicles in. Vehicles are tailored to suit each category of motorsport in line with its specific rules and regulations. This spurs evolution of racing prototypes that may resemble road-going vehicles  but you can be sure are worlds apart.

While WRC cars look similar to road cars, the SUVs and motorcycles built for rally raids and cross country are faster, more agile and most importantly way, way tougher than their road cousins. In fact it is the sheer demanding and uncompromising nature of terrarin on rally raids that have prompted manufacturers to take part in it, over say conventinal rallies. And in a way it better relates to their products - SUVs.  

Mitsubishi for example discontinued its WRC programme despite the Evo’s success and concentrated efforts on winning the Dakar rally (toughest motorsport event); success on which would  rub off on its entire fleet and thus leading to more road car sales.

Volkswagen’s rally-raid version of the Touareg today is the only worthy competition to the mighty Montero on the 16-day Dakar marathon across the Atlas mountains in Morocco and into the Sahara. On two wheels KTM bikes have reigned supreme this millennium, taking over the mantle from BMW.

The Dakar is the most demanding motorsport event in the world and vehicles must be built accordingly, to endure come what may. The Dakar vehicles, looks apart, have wholly different DNA than road-going ones.

Volkswagen Race Touareg

Unlike Mitsubishi which has won the Dakar using petrol engines Volkswagen has been running diesel engines in its prototypes, aiming to be the first manufacturer to win with diesel power and in the process trying to script a similar to story what stable-mate Audi has done at Le Mans with its R10 TDI prototypes.


VW’s Dakar ambitions started in 1980 with production-line specification vehicles. The evolution of the Touareg (named after a Saharan nomadic tribe) started in 2003 when VW re-entered the Dakar. A buggy was test vehicle in the first year and in 2004 VW entered with the Touareg. Today VW has full time staff of 80 committed to the Dakar project.

The Dakar prototype runs a 5-cylinder in-line TDI diesel engine with  two-stage super charging system with turbochargers and intercooler located longitudinally behind the front suspension. If the 5-cylinder sounds a bit tame by the road Touareg’s 6-, 8- and 10-cylinder road versions standards, well, it is anything but. The Dakar Touareg produces 293PS of power and more importantly a massive 600Nm of torque.

The torquey 2.5-litre diesel engine offers advantages over the petrol Monteros while racing on sand. With lower fuel consumption, diesel powered vehicles can start longer stages with less fuel on board, and the weight advantage could be as much as 200kg, over cars with spark ignition engine.

The race Touareg clocks 100kmph in 6.9s, over half a second faster than the V10 road version. Topping out at 190kmph the turbochargers ensure that the gap between race and road Touareg increases as speed increases.

 


Fitted with a sequential racing gearbox, the permanent four-wheel drive dune basher comes with three mechanical differentials with viscous locking.

 

 


Key to any Rally Raid vehicle is the suspension that enables driver to tackle incredibly rough terrain without lifting off. The race version runs double wishbones with twin Sachs spring/damper units per wheel. The rear suspension geometry provides the Touareg with neutral balance, unlike road cars that are designed to understeer at the limit.

 

 

 


The steel space frame chassis with two-door carbon fibre composite bodywork is purely race-bred and a far cry from the monocoque chassis of road cars and that gives it incredible torsional rigidity while the built-in roll cage lends it the requisite crash and roll-over protection. For the first time ever this year the Touareg had air-conditioning to keep the cabin at a more comfortable operating temperature.

The Touareg has a 400-litre fuel tank. Competition spec 200mm front and rear ventilated disc brakes with six-piston front and rear calipers are used.

The 235/85 16” tyres BFGoodrich tyres on the rally raid Touareg are taken to hell and back. The carcus of the tyre is subjected to great stress and has to last for a competitive stage of 300-400kms. They need to be resistant to punctures and also need to avoid sinking in the soft sand,

 


Since most of the Dakar is run in the desert, navigation is key as the paved roads of Europe peter out after the rally armada crosses to Africa. The onboard GPS only has a limited number of functions such as compass bearings. It is then up to the navigator to find the exact route on the road book.

Unlike F1 and WRC, the Dakar comes once a year and participates have to make their most of it or wait until next year. For the Dakar, the Touareg is put through a 6000km endurance run in Morocco or Tunisia and a further 4000km of road section in Europe.

KTM Rally 690

KTM is perfect example of manufacturer creating a niche for itself through motorsport. Not too long ago KTM was an obscure Austrian bike manufacturer selling a handful of off-road bikes in Europe.

 

 


On entering motorsport and achieving motocross success, the Austrian manufacturer carved a niche in the enduro/cross country motorcycle arena. KTM’s seven straight wins in the Dakar boosted its prestige way further.

The ultimate test for man and machine, Dakar is about winning on a great bike and defeating the elements as well as opposition, believes KTM.

The new LC4 690 is KTM’s and the world’s most powerful production single ever. KTM has used up all the other model names so though the new 690 SM is called so, it sports a 654cc engine and is the first all new single since the LC4 in 1987.

 

 


To continue its strong winning streak KTM has been constantly developing its machines and the new bike is smaller, more compact and lighter making it much easier to ride. Riders for the first time were involved in the development of the bike which holds particular significance in cross country context since rider must know the bike like the back of his hand.

Team boss Jordi Arcarons, a former Dakar winner, said that the bike was totally different from the model it replaced. “This year’s bike is completely new, totally different to the one that has been used in recent years. Although KTM had already a winning bike, the technical team has been working two years on this bike. One of the main novelties is the multi tubular frame, but actually everything has changed: the fuel tanks, the engine, etc....”

Tailor made for the Dakar, all aspects of the bike - its demeanour in slow and twisty areas, handling in faster zones and weight distribution - have been worked on.

Factory riders who ride the KTM 690 Rally machine use the experience in the desert to further evolve the bikes. The single cylinder 654cc four-stroke bike produces 70PS of power and 70Nm of torque. The liquid cooled bike is fitted with a Keihin FCR 41 carburettor (no fuel injection) and hydraulically operated wet multi clutch.

The robust chromium molybdenum frame is purpose-built for the demands of cross country racing. The front suspension with 300mm of travel along with the rear monoshock which allows 310mm of travel can be tuned for both stiffness and rebound. The wheelbase is 1510mm, the longish wheelbase and the chassis allows the KTM to ride over the most unforgiving of rally terrains with relative ease. Ergonomically shaped tanks together with a flat seat unit ensure improved control when tackling the toughest of race segments. Newly designed panelling also ensures that the 690 is not only faster but also significantly more stable at the front end.

The five-speed bike runs a front disc of 300mm and 220mm rear disc. The dry weight is 162kg and she runs a 48-litre fuel tank.The riders have the assistance of a GPS and a scroll on which their road book is wrapped. The scroll is then synchronised to the odometer and the GPS that allows the riders to navigate themselves. Once the riders (factory team riders) reach the stages in Mauritania they usually ride in a group so as to assist and navigate each other.  

To prepare their riders and bikes for the Dakar, KTM participates in the Cross-Country Rallies World Championship. The Raid-de-Himalaya in India is also listed amongst cross country rallies but is not part of the championship, hence KTM and other manufacturers choose not to participate. But now with Bajaj Auto buying a sizeable stake in KTM and also with VW establishing a strong presence in the country who knows - next time you could see a Race Touareg and KTM Rally 690 flying down the
Rhotang Pass!

 

Tags:

  Road vs rally Volkswagen Touareg KTM Enduro 690 Dakar rally LC4 690 tdi

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